Boiler Training
Boiler Operation Training: Stationary Engineering Test
(printable outline)
This course is designed for those seeking to become a stationary engineer, or take the Grade 1-5 examinations. This course will prepare you for the questions and information required. This course will conclude with an assessment with questions similar to those found on the actual test.
I. INTRODUCTIONS
- ATTENDEES INTRODUCTIONS
- OPERATORS PRE-TEST
- OPERATOR RESPONSIBILITIES
II. BOILER BASICS
- DEFINITIONS AND TYPES
- THERMODYNAMICS
- WATER TREATMENT
III. FLAME SAFEGUARD SYSTEM
- SEQUENCE OF OPERATION
- PURGE REQUIREMENTS
- SAFETY INTERLOCKS
- IGNITION AND PROOF OF FLAME
- FLAME DETECTORS
- SHUTDOWN PROCEDURES
IV. OPERATING AND SAFETY CONTROLS
- PURGE INTERLOCKS
- LOW FIRE INTERLOCKS
- AIRFLOW INTERLOCKS
- TEMPERATURE INTERLOCKS
- PRE-IGNITION INTERLOCKS
- CODES AND STANDARDS
- ASME NATIONAL BOARD
- CODE REQUIREMENTS
- CSD-1 AND NFPA 85
V. COMBUSTION EQUIPMENT
- TYPES OF BURNERS
- COAL FIRED EQUIPMENT
- COMBUSTION AIR CLASSIFICATION
- FUEL DELIVERY SYSTEMS
- GAS TRAIN REQUIREMENTS
- VENTING REQUIREMENTS
VI. COMBUSTION THEORY AND TUNING
- COMPONENTS REQUIRED
- COMBUSTION REQUIREMENTS
- PROPER FUEL/AIR MIXTURE
- TUNING THE BURNER/BOILER
VII. INTERLOCK AND LEAK TESTING
- PRE-START CHECK LIST
- ENGINEERING ASSESSMENT
- VALVE LEAK TESTING
- INTERLOCK TESTING
ALSO EMISSIONS, PLANT OPERATIONS, START-UP AND SHUT-DOWN, MAINTENANCE AND REPAIRS, AND EFFICIENCY WILL BE COVERED
A FINAL TEST WILL BE GIVEN TO THE ATTENDEES WITH GRADES GIVEN. THE TEST WILL BE SIMILAR TO THE TEST REQUIRED FOR LICENSING.
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